Precision-Built Industrial Displays and Controls, Tailored to Your Workflow
Off-the-shelf doesn’t always fit. That’s why we build visual systems and automation tools that integrate seamlessly with your environment — including our flagship LED Measurement Display, proven to reduce production errors and material loss.
Featured System
Our Most Requested Solution: The LED Measurement Stick System
This modular LED display system integrates seamlessly with your factory’s existing PLC infrastructure to present real-time measurement data directly on the production floor. Each board illuminates the precise dimensions or identifiers needed for accurate part or material selection.
By replacing manual measuring tools and printed labels, the system provides immediate, visual confirmation — reducing operator error and ensuring that the correct item is selected consistently, efficiently, and without delay.
Benefits:
🚫 Eliminate manual measuring mistakes
🔁 Integrates seamlessly with your existing PLC
⚙️ Fully customizable for your layout, display size, and signal type
💸 Pays for itself in under 30 days
Custom Solutions
Every factory has its own workflow, equipment, and operational demands — and off-the-shelf solutions don’t always fit. That’s why we offer fully customized industrial automation tools designed to match your exact process, layout, and control systems.
Whether you need minor adjustments to an existing display or a ground-up custom build, we specialize in delivering precision-engineered solutions that integrate seamlessly with your line.
Our custom capabilities include:
Real-time LED or visual cue systems for high-accuracy part selection
Custom control panels, enclosures, and interface displays
Sourcing and integration of high-quality Japanese components
If you’re facing recurring errors, inefficiencies, or production challenges, we’ll help you develop a solution that works — and keeps working.
Reach out to start the design conversation.
How It Works
1.Tell us your challenge.
What errors, delays, or workflow headaches are costing you time or money?
2. We review your setup.
We’ll ask for basic specs, a wiring diagram, or a few photos — or walk through it live.
3. We send a proposal.
Includes a product match, install plan, and cost breakdown.
4. You approve, we build.
Built to spec. Tested. Delivered. And supported.
FAQs
What is the LED Measurement Display System?
The LED Measurement Display System is a modular, PLC-integrated visual display that shows real-time measurement dimensions directly on the factory floor. It provides workers with a clear, illuminated reference for instant visual comparsion — ensuring accurate part or material selection without the need for manual measuring and printed labels that could harm the product and consume extra labor and time. It can be integrated with existing equipment or a fully programmed compatible Allen-Bradley processor can be included.
What industries can benefit from this system?
While originally developed for glass manufacturing environments, the system is adaptable to any production setting where instant measurement confirmation is not only critical but time-sensitive. This includes metal fabrication, logistics, cabinetry, packaging, and general manufacturing.
How does the system integrate with existing equipment?
The LED display system connects directly to your existing PLC (Programmable Logic Controller) using standard low-voltage signaling protocols. It is designed for broad compatibility across common PLC platforms and incorporates primarily solid-state input triggers for durability and responsiveness. All integrations are tailored to the specific control logic and signal architecture of your facility.
What problems does the system solve?
The system eliminates costly errors resulting from manual measurement or mislabeling, such as:
Incorrect part selection
Production delays due to rework or machine faults
Material waste from misfeeds or incompatible sizing
It replaces visual guesswork with precision guidance. In other words, you can forget the tape measure!
How many display boards are typically required?
This varies depending on your workflow. Most customers begin with a 10–15 board configuration to cover key selection stations. Larger setups are fully supported and can be configured to your environment.
Can the system be customized?
Yes. All installations are customized to match your layout, signal logic, display requirements, and mounting constraints. We also offer tailored sizing, board spacing, and LED color options (red, orange, yellow, lime green, standard green, white, pink, and blue) based on visibility needs.
How is the system mounted?
Display boards can be mounted using protective acrylic tubes or U-shaped metal channels onto your machines or your production areas. Mounting solutions are selected based on your facility layout and installation preferences.
What kind of data can it display?
The system is designed to display instant illuminated measurement for comparsion. The most common use is for two-dimensional verification, but one-dimensional and three-dimensional options are available. We’ll evaluate your use case during onboarding to determine the most effective display logic.
What is the typical return on investment (ROI)?
Most clients see a return on investment within 30 days of implementation due to reduced error rates, decreased material waste, and improved operational speed. Preventing a single large-scale production error often offsets the cost of multiple boards.
What are the lead times?
Standard production lead time is 3–4 weeks for small-to-medium orders. Larger or highly customized orders may require additional time. We’ll confirm delivery windows once your configuration is finalized.
Do you offer other solutions beyond this system?
Yes. We design and build custom and fully assembled systems out of the box tailored to your factory’s workflow. Just connect, mount and plug in. If your team has a specific challenge, we welcome direct inquiries.
How do I get started?
Email us directly at hello@miraisupply.com with a brief description of your current setup, challenges, and goals. We’ll reply within 1 business day to discuss next steps or send a configuration form to begin your project.
